Posts by KIE Solution
TwinCAT, Your PLC is Outdated, Meet Its Smarter Twin
In today’s fast-paced manufacturing world, efficiency and flexibility are key. The options for PLC controls are immense and the choosing the wrong brand or version can cost thousands of dollars up front and tens of thousands of dollars in the long term. Beckhoff’s TwinCAT 3 platform brings together engineering and runtime execution into one seamless…
Read MoreA Manufacturer’s Worst Nightmare: Cable Failures and IP Conflicts
In the intricate world of manufacturing, where precision and efficiency are paramount, the reliability of communication networks is the cornerstone of operational success. Ethernet/IP (Ethernet Industrial Protocol) has emerged as a prevalent communication protocol, seamlessly integrating devices and systems on the factory floor. However, the physical infrastructure supporting this digital communication particularly Ethernet cables, demands…
Read MoreThe C-Suite’s Playbook for Cost-Effective Quality Assurance
End-of-Line (EOL) testing plays a critical role in manufacturing by ensuring products meet quality standards before being shipped. However, a common mistake manufacturer make is overcomplicating EOL testing by intermixing it with engineering testing. This can lead to increased costs, longer testing times, and unnecessary “false failures,” slowing down production and reducing efficiency. In this…
Read MoreTest Smarter, Profit More: The ROI Secrets of Product Testing
Product testing is more than just a final quality check, it’s a strategic investment that can safeguard your brand, save millions in avoided costs, and unlock significant revenue growth. In today’s competitive landscape, understanding and maximizing the return on investment (ROI) of product testing is essential for ensuring product reliability, customer satisfaction, and overall business…
Read MoreThe Fastest Way to Boost Metal Cutting ROI? Cost-Cutting Power of Smarter Material Handling
Material handling is the lifeblood of any metal cutting operation. It encompasses the storage, transport, and coordination of raw materials and finished parts along the production line. In metal cutting environments, where heavy materials and high-speed machinery intersect, even minor inefficiencies can create significant bottlenecks. Optimized material handling systems ensure that: This seamless flow is…
Read MoreNewsletter Qtr1 2025
The Future of Work: Remote vs. In-Office When the pandemic first pushed the world into remote work, I was one of many who embraced it with open arms. The flexibility, the time saved from commuting, and the comfort of working in my own space were all compelling advantages that made remote work seem like the…
Read MoreMaximizing Efficiency: A Step-by-Step Guide to Smart Automation
In today’s manufacturing landscape, terms like Industry 4.0 and Smart Manufacturing are frequently mentioned by technology vendors, while methodologies such as Lean Manufacturing, Just-in-Time (JIT), and Six Sigma are commonly advocated by efficiency consultants. However, these strategies cannot be uniformly applied across all industries; they must be tailored to a company’s specific operations to avoid…
Read MoreA Bad Pick Can Cost Millions: Why Choosing the Right Handling Method Matters
Material handling is at the core of modern industrial operations—ensuring that goods move efficiently, safely, and accurately from one stage of the process to the next. With the rapid evolution of automation technologies, companies now have a range of options for material handling systems. In this blog, we explore two primary robotic solutions—standard industrial robots…
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