Tailored Automation Solutions for Manufacturers
We believe that every manufacturer has unique requirements. Off-the-shelf automation systems can’t always meet those needs. That’s why we specialize in creating custom-built automation solutions designed specifically for your process.
Why Custom Automation Matters
Unlike standard solutions from the factory or other integrators, our automation systems are built with flexibility and long-term success in mind. Here's how we do it differently:
Tailored for Your Workflow
Custom solutions designed to fit your specific needs, ensuring maximum efficiency.
Scalable Systems
Start small and expand as your business grows without costly overhauls. Our automation is built to grow with you.
Profitability With High Variability
We make high-variability manufacturing profitable by integrating new technology that adapts to diverse production needs.
Custom End of Line Testing (EOL)
Advantages of Custom End-Of-Line Testing with KIE Solution
1. Customizable Interface
- KIE Solution designs End-Of-Line (EOL) test cells with a user-friendly, fully customizable interface.
- Operators can easily adjust test parameters, monitor real-time data, and configure reporting features to match specific production requirements.
- The interface is designed to simplify operation and minimize training time, improving overall efficiency.
2. Specialized Combination of PLC and Data Analysis Computing Power
- KIE Solution integrates high-performance PLCs with advanced data analysis computing power.
- This combination allows for real-time monitoring, rapid processing of test data, and immediate feedback to operators and production systems.
- The system can handle complex testing requirements, including multiple inputs and outputs, with low latency.
3. High-Frequency Data Sampling (Up to 100,000 KHz)
- KIE Solution’s EOL test cells are capable of sampling data at up to 100,000 KHz, providing high-resolution insights into product performance.
- This allows for precise detection of product defects, performance variations, and early identification of potential failures.
- High-frequency sampling ensures that even the smallest inconsistencies are captured and addressed promptly.
4. Scalable and Flexible Design
- KIE Solution’s EOL test cells are built to accommodate a wide range of products and production volumes.
- The modular design makes it easy to update or modify the testing process as production requirements change.
- This scalability ensures that the system remains relevant and efficient as the business grows.
5. Integrated Reporting and Traceability
- The system generates detailed test reports and logs for full traceability.
- Data is stored in a centralized database, making it easy to track performance trends and troubleshoot issues.
- Integrated reporting helps improve quality control and supports continuous improvement efforts.
Intelligent Monitoring & Data Management
By integrating IntraVue Insight, our predictive maintenance system, we continuously monitor the health of your network and equipment. This helps prevent costly downtime and ensures that your operations run smoothly.
Operator-Centric Design
Many solutions overlook the people who will operate them, but at KIE Solution, we prioritize ease of use for your team.
Intuitive HMIs
Simple, clear interfaces that reduce the learning curve for operators.
Easy Troubleshooting
Our systems come with clear alarm systems and easy-to-access maintenance features, ensuring operators can resolve issues with minimal training.
Focused on Efficiency
Streamlined controls and systems that make your operators more effective, not less.
On-Site Engineering & Support
Our team of engineers works on-site to ensure seamless integration, installation, and training. We also provide ongoing support to ensure your system remains efficient over time.
True Integration
Our engineers understand your specific challenges and help integrate systems smoothly into your process.
Comprehensive Training
We ensure your team is fully trained to operate and maintain the system, reducing the learning curve.
Long-Term Maintenance
We offer continuous support to keep your systems running efficiently over time.
Let’s Build the Perfect System Together
Whether you need a custom-built system, real-time monitoring, or long-term support, we’re here to help.